网络变压器模块自动点焊机
网络变压器模块市场需求量非常大，提高生产效率的主要瓶颈是，变压器绕组的漆包线焊接到输入输出引脚上。传统工艺属于典型的劳动密集型作业，人为不确定因素很大。浸锡时焊点大，容易造成短路，业务量较大的厂家通常把这部分工作外发到别的厂里完成，这样就存在更多不可控因素，如生产质量、交货期、数量、产品安全等，同时增加了很多本可以避免的费用，如运输费用，材料半成品的损耗费用，产品跟踪的管理费用、半成品库存量大增的资金积压费用。
如果用网络变压器自动点焊机这些问题可以得到很好的解决，变压器绕组绕好线后直接用简易夹具卡好漆包线，卡线速度是缠线到端子引脚速度的数倍，用机器自动点焊，焊接完成后多余的漆包线自动断落，不存在短路的问题，也将人为因素降到***低水平，库存的半成品数量降可到非常低，产品质量、交货期限、交货数量完全可以控制，产品生产的管理变得非常简便。该机器由逆变高精密漆包线点焊机和一维自动化平台构成，自动化由PLC控制，伺服马达提供快速准确的位移，人机界面便于更改机种灵活编程，焊接平均速度为每点0.25秒。焊接电源可选择15组能量输出，可适应单线、双线、多线，线径变化等不同能量需要，实现焊接质量的一致性、稳定性、可靠性。焊点为漆包线的铜材与端子的铜材直接熔接，具有更宽的温度适应性。该工艺非常成熟，己帮多家知名企业导入生产。
Network transformers module high-speed automatic spot welding machine
High-speed network module automatic spot welding transformer
Network transformer module market demand is very large, and increase productivity of the main bottleneck is that the transformer windings of the wire soldered to the input and output pins. Traditional process is typically labor-intensive operati***, a large man-made uncertainties. Solder joints, and easily lead to short-circuit, many of the larger volume of business manufacturers of this part of the work is usually outsourced to another to complete the factory, so that there is more uncontrollable factors, such as quality management, delivery management, the number of management, product security, has also increased the cost of a lot of this can be ***oided, such as transportation costs, materials costs of the loss of semi-finished products, products with the management of the cost of fully mechanized, semi-finished inventory backlog increase in the cost of funds.
If the automatic spot welding machine network transformer will solve these problems, the transformer winding around the well after the direct use of simple line card good fixture wire, card line speed is several times the speed of winding, automatic spot welding machine, welding redundant after the completion of the Automatic wire cut off, short-circuit the problem does not exist, will also minimize the level of man-made factors, the number of semi-finished goods inventory can be reduced to very low, product quality, delivery period, the number of delivery can control, change management products very simple. The machine by the inverter spot welding machine high-precision wire and one-dimensional automation platforms, automated by PLC control, servo motor to provide fast and accurate displacement, human-machine interface to facilitate programming flexibility to change aircraft types, welding speed of 0.25 seconds for each point .
The process is very mature and has helped a number of well-known enterprises into production, the customer! Free of charge to help customers into the production process.