DCR-1020 胶带材料/胶粘滚刀机(工位可选1-20个工位)
DCR-1020Ten-station Rotary Die Cutting Machine
设计师的解读
胶带材料滚刀机用途
Application
DCR-1020可以进行多工位圆刀套位模切、材料复合,本设备适用于各种胶带、保护膜、泡棉、网布、铜铝箔、背光源模组、柔性线路板、***和卫生等模切行业。
DCR-1020 is suitable for multi-station set position die cutting, laminating. This machine is applicable for adhesive tape, protection film, foam, mesh cloth, aluminum and copper foil, back light module, flexible circuit board, medicine and hygiene field, etc.
设计亮点
胶带材料滚刀机特点
Feature
1.主操作采用电脑触摸式工控机,图形显示,直观明了,操作便捷可同时使用键盘和鼠标以及用手触摸。
The main operation interface adopts touch panel, with picture display for easy operation.
Keyboard, mouse and hand touch are all ***ailable.
2.可存储500种以上SOP数据,提升标准程度,对员工的经验依赖程度降低,并可减少调刀过程材料浪费率60%以上。
It can s***e more than 500 kinds of SOP data, improve standard level, and reduce dependence on
Operator’s experience and reduce more than 60% material waste.
3.所有收放料轴分别由马达***驱动,收放料、正反转自由,灵敏度张力传感轴反馈控制,使材料运行平稳,顺畅。
All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft’s feedback to ensure ***ooth running.
4.所有刀座的运动控制由德国Lenz的伺服马达驱动,扭力足够大,加减速稳定,***可调,套切精度可达&plu***n;0.075mm。
All cutter holder’s movements are controlled by German Lenz servo motor with enough torsion, stable acceleration and deceleration, precision can be &plu***n;0.075mm.
5.控制系统由德国Lenz PLC和同步控制器共同完成控制,同步性高。
The control system is operated by German Lenz PLC and logic movement controller with better synchroni***.
6.整机具备异步模切功能,可节省模切材料。
Machine has the function of asynchronous laminating which can s***e material.
7.带移动式辅助放料轴。
Movable auxiliary unwind shaft.
8.配备主放料EPC纠偏装置,使材料进入刀座稳定。
Main unwind EPC system can stabilize the material feeding into blade holder.
9.断料检测(包括透明料)停机或报警,减少材料浪费。
Fracturing detecting (including transparent material) machine stop or alarming to reduce material waste.
10.配备CCD检测装置,生产过程中可实时检测产品的套位精度, 然后反馈给PLC下达指令给伺服电机进行尺寸调整。
CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.
11. 配备色标电眼跟踪,满足生产印刷产品套位的要求。Color code electric eye tracking system can meet the demand of position precision of produce printing product.
12. 具备在一台机器上可以同时生产两种不同种类的产品,提高机器的使用率。
Machine can process two different types of materials at the same time which improve capacity utilization.
特点说明:
Features
主机加减速平稳,套位精度不变,并配有CCD相机检测微调功能,充分保证模切精度, 同时具备断料停机功能、色标电眼跟踪功能、同时生产两种产品的功能,使用工业电脑操作同时具备触摸及键鼠操作方式,操作灵活,便捷。
Stable speed acceleration and deceleration. Unchangeable position precision. Fine tuning of CCD camera testing ensures die cutting precision. Function of stopping machine when material is broken. Color code electric eye tracking function. It can process two different types of materials at the same. Flexible and convenient operation with keyboard, mouse and hand touch.
异步模切:
1、异步模切与贴合,对于特殊产品,可以采用异步模切与贴合功能,程度的节省原材料成本,提高企业利润;
可进行异步纵向模切,可实现同一把纵向模切刀不同长度的异步模切;
2. 自动追标***模切:
(1)对于印刷后产品的追标模切,降低了设备对操作者的要求,自动化程度高,提高了圆刀机的使用范围与产品的成品率;
(2)可进行碳片等片材形式的跳步不准确的卷材追标模切,模切准确;
(3)可进行多把刀之间的追标***套切,模切智能,稳定;;
3. 张力复位校准功能:
工业电脑既可以实时显示每个轴的实时张力曲线,又可以实现张力校准功能,限度的减小张力,对产品质量的影响;
4. 真正意义上的一机变两机:
对于简单工艺,一台多工位模切机可以根据需要重新定义,分成两***立的设备,操作互不影响,效率翻番;
5. 设备有卷材断料报警,卷料报警,智能;
6. 软件远程维护升级;
7. 工业视觉CCD在线检测,自动剔除不良品:(选配)
对于有些在线模切的产品,工业视觉在线检测与剔除,提高了轮转机的自动化程度,节省人力,防止不良品流出;
8. 多台设备联***控设备的实时运行情况、历史运行情况、速度、产能等,便于管理者实时掌握生产情况。