1，概述：本套设备是我司研发出来的一款专用于建筑屋面保温隔热瓦，可以生产聚氨酯（PU）发泡材质彩钢屋面瓦，琉璃瓦，也可以生产聚***（EPS）材质的符合彩钢屋面瓦。该设备整体采用PLC***控制，从放卷到发泡成型到裁切都自动完成。产品厚度可调，省时、省工、效率高，操作简单、方便。
Summary: This type of manufacturing line is dedicated to make insulation tile for c***truction. Can be used for making PU color steel tile and EPS color steel tile. The equipment adopts PLC central control system. From unreeling to cutting, the whole processes are by automatic. The thickness of the products is adjustable, this equipment can s***e time, s***e labor, high efficiency, operate easily.
2，彩钢瓦压型机（如下图）
Color steel forming press
●型号：HC-840
Type: HC-840
●由PLC***控制，变频调速
Controlled by PLC central system,frequency control of motor speed.
●前端带自动裁切机，由液压控制
H***e automatic cutting machine in the front, which controlled by hydraulic pressure.
●彩钢压型时由转速表计算尺寸，自动裁切
After forming press, the tachometer counts the size and cut by automatic.
●压型机参数：长7.8mX宽1.4mX高0.8m，16排辊***
Forming press parameter: L7.8m X W1.4m X H0.8m
3，预热系统：
Pre-heating system
●型号：HC-NT
Type: HC-NT
●采用红外线照射方式加温，加温速度快，省电
Adopt infrared ray heating, heating speed fast and s***e electricity.
●预热箱为双层，中间用岩棉保温，下层为滚轴输送
Pre-heating case is made by 2 layers, mineral wool in the middle. Under it, there is transportation track roller.
●预热系统长2.5mX宽1.4mX高1.4m
Pre-heating system size: L2.5m X W1.4m X H1.4m
4，彩钢卷放卷机：
Unreeling machine:
●型号：HC-NA
Type: HC-NA
●功能：彩钢卷料支撑与展开，放卷
Function: unreel the steel sheet.
●承重能力：5000KG
Bearing capacity: 5000KG
●***大钢卷直径：1200mm
The max diameter of the sheet roll: 1200mm
5，PVC阻燃纸放卷机：
PVC fire-retardant paper (aluminum foil) unreeling machine:
●型号：HC-NB
Type: HC-NB
●可同时承载两卷纸，连续放卷，可兼容PVC或铝箔等多种材质
Can bear 2 rolls at the same time, continuous unreeling. Also can unreel aluminum foil.
●具有自动纠编功能
It has automatically correcting function.
6，涂胶机：
Gumming machine:
●型号：HC-NP
Type: HC-NP
●专用于复合聚***(EPS)材质彩钢瓦使用
Gumming machine is dedicated to be used for EPS panel.
●由A,B泵将胶水涂在彩钢及聚苯板上，自动刷匀胶水，再将阻燃纸与彩钢进行复合
Gum the glue on the steel and EPS panel by A, B pumps, and then compound with fire-retardant paper and steel.
7，聚氨酯(PU)发泡机：
PU foaming machine
●型号：HC-202
Type: HC-202
●流量：100-400g/sec,连续式发泡
Flow: 100-400g/sec, continuous forming.
●ISO & POLY原料桶：容积250L，夹层式，可自动恒温
ISO & POLY raw material tank: volume 250L, jacket-type, has temperature control.
●ISO & POLY两组原料分别由两组高精度齿轮泵计算输送，泵浦由两组变频马达驱动
ISO & POLY material are transported by high accuracy gear pumps. The A, B pumps are driven by motors.
●自动补料系统：当ISO/POLY两组原料液位低于设定液位时，两组补料泵会立即给储料桶及时补料，保证连续生产。
Automatic filling system: When material tanks’ A or B material level is lower than the setting position, the filling pump will start to run. In that way, it could keep the continuous producing.
●***控制操作系统：整套发泡设备由PLC***控制，其液晶触摸屏具有强大的菜单功能，对设备温度、压力、转速及故障实行监控，也可对设备各项参数进行设定。
Central control system: The foaming machine is controlled by PLC central control. The LED touch screen has powerful function, can monitor the temperature, pressure, speed and fault. And also can set all the parameters.
●设备参数：长2.5mX宽1.6mX高2.4m
The foaming machine’s parameter: L2.5m X W1.6m X H2.4m
8，聚氨酯(PU)连续发泡成型生产线
PU continuous foaming line
●型号：HC-207A
Type: HC-207A
●生产线主体结构由25#钢加工而成。
The main body of the line is made by 25# steel.
●上下采用圆轴式滚轮导向，侧挡由链条固定。
Upper and bottom adopt track roller, the sides use chains to fixed.
●输送线采用皮带式传输，可根据产品厚度进行调整。
Conveyor adopts belt-type tran***ission, and can be adjusted the thickness.
●加热温控箱分为上下两层，分段制成，由电热管加热，加温箱每段都配有电控装置，可整体加温，也可按需要分段加温，自动控制。
Heating cases h***e upper and bottom, and several secti***. Adopt heat tube. And each section has electric control device. The operator can choose head the whole line and also can heat some secti***.
●生产线控制系统：由PLC***控制，设有温控、变频调速、气压、故障、急停等多项功能，操作方便。
The line’s control system: Controlled by PLC central control, this has temperature control, frequency control, air pressure, fault information, emergency stop, and so on functi***. Operate easily.
9，裁切机：
Cutting machine
●型号：HC-NC
Type: HC-NC
●由PLC***控制
Controlled by PLC central control.
●可自行测距，跟踪裁切，自动裁切
Automatic distance measurement, tracking cutting, automatic cutting.
●裁切产品切口均匀，尺寸准确，单双面彩钢均可。
The notch is ***ooth, accuracy size, both single side and double sides can be cut.
10，成品输送线：
Finished products conveyor line:
●型号：HC-NE
Type: HC-NE
●框架由槽钢焊接而成，由圆轴滚轮传动输送产品。
The main body welded by U-steel, use track roller to convey products.
●设备参数：长12mX宽1.2mX高1m
Equipment parameter: L12m X W1.2m X H1m
11，***设备参数：
The whole machine’s parameter
●电源：380V/50Hz,气源：6bar，总功率120kw，总重量：约30T
Electric power: 380V/50Hz; air source: 6 bar; Total power: 120kw; Total weight: about 30T
●设备占地面积：总长65m，宽6m，高3.5m
Floor space: L65m X W6m X H3.5m
产品尺寸，结构：
Product size and structure:
●聚氨酯(PU)彩钢瓦成型有效宽度：830cm，长度不限，厚度1cm-5cm，可调。
PU steel tile: width is 830cm, the length is not limited. And thickness is between 1cm to 5cm, which can be adjusted.
●聚***(EPS)瓦成型有效宽度：830cm，长度不限，厚度1cm-5cm，可调。
EPS steel tile: width is 830cm, the length is not limited. And thickness is between 1cm to 5cm, which can be adjusted.
●产品结构：上层位彩钢压型瓦，中间位聚氨酯(PU)，或聚***(EPS)材质，底层位PVC或铝箔纸，也可生产双面彩钢瓦。
Product structure: The upper is forming steel tile, middle is PU or EPS panel, the bottom is PVC or aluminum foil. And also can produce 2 sides steel panel.